Epoxy Flooring Contractors
Broadcast Systems 90+ Mils
A broadcast system is primarily used when flooring conditions are in need of better impact resistance than a coating. This can be achieved by distributing the point of impact across the floor surface. Broadcast systems are also useful for environments looking for a cleanable, non-slip surface.
These broadcast systems are epoxy based, with a sand aggregate broadcasted to excess into the wet coat of epoxy. Once cured, the excess sand is vacuumed off and a grout / seal coat of 100% solid epoxy is applied. After a cure cycle, a chemical resistant urethane can be added for color stability and chemical resistance.
Broadcast Floor Systems
Broadcast floor systems offer a highly effective industrial flooring solution, particularly in environments characterized by medium-duty traffic areas.
At the foundation of broadcast floor systems is the utilization of epoxy, a robust and versatile material renowned for its exceptional strength and resilience. Epoxy is a thermosetting polymer that, when mixed with a hardening agent, undergoes a chemical transformation resulting in a rigid, durable surface. This makes epoxy an ideal choice for enhancing the durability of concrete floors, especially in settings that experience significant wear and tear.
Medium-duty traffic areas, which encompass spaces subjected to moderate levels of foot traffic and occasional movement of lightweight equipment, find immense benefit from broadcast floor systems. These areas are commonly found in warehouses, educational institutions, and certain manufacturing units. These areas demand a flooring system that can withstand the demands of regular use without succumbing to deterioration.
Concrete floors, while sturdy in their own right, often require reinforcement to endure the challenges posed by factory and commercial environments. Broadcast floors provide this reinforcement by overlaying the existing concrete substrate with a strategic combination of epoxy and specifically blended color sands. These color sands are chosen not only for their visual appeal but also for their texture and slip resistance properties, ensuring safety remains a top priority.
The distinguishing feature of these systems lies in the incorporation of specifically blended color sands. These sands, meticulously chosen for their compatibility with the epoxy matrix, are mixed into the epoxy material to create a striking and unique appearance. During application, the color sands are broadcast onto the wet epoxy base coat, resulting in a textured surface that is both visually appealing and functional.
The term “broadcast floors” refers to the application technique wherein the sands are uniformly or artistically scattered over the epoxy base. This process allows for creative freedom, enabling the creation of intricate designs or more uniform appearances based on the intended aesthetic outcome. The outcome is a floor that not only boasts enhanced durability, but also offers a distinctive visual character that can elevate the ambiance of industrial spaces.
Common Businesses Using Broadcast Floors
Auto Repair Shops
Auto repair shops often deal with oil, grease, and other fluids that can make floors slippery and hazardous. A slip-resistant floor finish provided by broadcast system flooring enhances safety in these busy environments.
The use of broadcast systems, where additional color sands and flakes are applied, not only improves traction but also creates a visually appealing atmosphere. The system benefits include not only a durable and easy-to-clean, surface but also an aesthetically pleasing service floor that withstands the challenges of heavy equipment and automotive fluids.
Restaurants and Cafes
In the food industry, spillages are commonplace and often lead to accidents. Broadcast systems, with a slip-resistant finish, prevents slips and falls in dining areas and kitchens alike.
The use of specially blended colored sands and flakes adds a decorative touch to the establishment, elevating its ambiance. These double broadcast systems not only contribute to the visual appeal but also provide the necessary durability for high-traffic areas, making it a smart choice for restaurant and cafe owners.
Fitness Centers
Fitness centers require flooring that can withstand heavy foot traffic, equipment use, and potential moisture. Broadcast system flooring offers a resilient surface that supports the rigorous demands of fitness activities.
The incorporation of double broadcast systems not only enhances slip resistance, but also creates a dynamic and energizing environment. The system benefits include a durable foundation for weight equipment, a visually appealing gym floor, and ease of maintenance.
Retail Stores
Many retail stores receive a constant stream of customers, leading to wear and tear on their floors. Broadcast system flooring, designed for slip resistance, is an excellent choice for the prevention of accidents and falls.
The application of a double broadcast system contributes not only to safety, but also to the aesthetic appeal of the store. With its system benefits, including high durability and resistance to foot traffic, this type of flooring becomes an asset for maintaining an inviting and safe shopping space.
Manufacturing Facilities
Industrial applications demand robust flooring that can endure heavy machinery, chemicals, and constant movement. Broadcast system flooring designed for manufacturing settings provides the durability required in such environments.
Incorporating broadcast systems enhances slip resistance while maintaining a visually pleasing appearance. The system benefits are evident in the protection it offers to the concrete substrate and its ability to withstand the harsh conditions of manufacturing processes.
Decorative Broadcast Floors
Decorative broadcast flooring systems are an exquisite and visually captivating solution that places a primary emphasis on enhancing the aesthetic appeal of interior spaces. These systems are designed to serve decorative purposes, infusing a space with vibrant colors, texture, and depth. At the heart of these systems lies the incorporation of specialty blended color sands and decorative flake chips, meticulously combined to create a stunning visual experience.
The system consists of several key elements, with an epoxy floor forming the foundation. Epoxy floors, known for their durability and versatility, provide a sturdy base upon which the decorative broadcast system unfolds its artistic potential. The epoxy acts as a canvas for the specialty blended color sands and decorative flake chips, allowing them to be showcased prominently.
One of the defining characteristics of decorative broadcast flooring systems is the use of specialty blended color sands. These sands are carefully selected and combined to produce a unique palette of colors and shades. When integrated into the epoxy floor, they add an element of richness and vibrancy that transforms the space into a work of art. These color sands are not merely functional, but serve as integral components of the design, contributing to the overall aesthetic impact.
Decorative flake chips are another integral component of these systems. These chips, available in various sizes and shapes, further amplify the visual allure of the flooring. When broadcast onto the epoxy base, these chips create a multidimensional effect that catches the light and adds depth to the floor’s appearance. The result is a surface that is not only visually captivating but also engages the senses through its tactile texture.
General System Installation Overview
- Shot-blast / diamond grind substrate
- Clean / vacuum
- Clean & fill joints
- Patch cracks and divots
- Apply (1) pigmented epoxy primer @ 12 mils.
- Broadcast to excess sand aggregate
- Cure
- Vacuum
- Apply (1) grout / seal coat of epoxy @ 14 mils.
- Cure
- Option on (1) top-coat chemical resistant urethane.
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