Epoxy Floor Coating Experts
Coating Systems 16 – 25 MILS.
When choosing a coating system several factors can apply. Coating systems are normally applied over concrete substrates to provide a durable surface for industrial applications. It is always best to determine what it is you want to accomplish prior to choosing a system.
Epoxy Flooring and Urethane
Epoxy systems would be a starting point, however in some cases a chemical resistant urethane will also be necessary. Urethanes will offer better stain resistance, clean-ability, and UV resistance over the long term.
Epoxy flooring systems are highly regarded for industrial applications due to their exceptional durability, numerous benefits, and how cost effective they are. Our floor coating systems are designed to enhance the performance and longevity of concrete floors in your industrial settings.
Benefits of Epoxy Floor Coating Systems
Epoxy flooring systems offer many benefits that make them ideal for industrial and commercial use. One of the primary reasons our epoxy flooring systems are favored as industrial flooring solutions is their exceptional durability and chemical resistance. Epoxy coatings create a strong, chemical-resistant barrier on the concrete surface, effectively protecting it from various types of wear and tear that are common in industrial environments. This includes heavy foot traffic, machinery movement, chemical spills, and impacts from heavy objects. As a result, the underlying concrete floor remains intact and preserved for an extended period.
In addition to the benefits mentioned above, our floor systems are installed to provide enhanced safety. Epoxy coatings can be customized with non-slip additives, which is crucial in environments where spills or wet conditions are common. This minimizes the risk of workplace accidents and injuries. Moreover, epoxy-coated floors are easy to clean and maintain, as the smooth surface doesn’t trap grime, dirt or debris, and chemicals can be wiped away without causing damage.
Cost Effectiveness of Sustainable and Versatile Floor Coating Systems
Additionally, the cost-effectiveness of epoxy flooring systems is a significant advantage for industrial and commercial applications. The upfront investment tends to be lower than alternative flooring options, such as replacing the entire concrete slab. Furthermore, the long lifespan and reduced maintenance requirements of epoxy-coated floors lead to substantial savings over time. Businesses benefit from minimized downtime during installation as well, since epoxy coatings cure relatively quickly compared to other flooring solutions.
Aluminum Oxide Formulations
Aluminum oxide can be integrated to achieve improved abrasion resistance which is essential for tough environments
Aluminum oxides play a crucial role in enhancing the wear resistance of flooring systems, particularly in settings where rigorous demands are placed on the floors. Floor damage is often due to heavy traffic, commercial activities, and manufacturing processes. Incorporating aluminum oxide into flooring materials offers several benefits that align with most industrial flooring requirements.
When added to flooring applications such as coatings and sealants, aluminum oxide creates a hard, abrasive surface. This enhanced surface can withstand and protect against the stresses of heavy foot traffic, wheeled machinery, and other activities commonly found in manufacturing environments. This wear-resistant property significantly extends the lifespan of your flooring, thus reducing the need for frequent replacement or repairs.
Protective Layer
Many industrial floors are subject to intense wear and tear due to the continuous movement of people, equipment, and materials. This is where the wear-resistant quality of aluminum oxides becomes invaluable. The tiny particles embedded within the flooring material act as a protective layer, absorbing the impact of footfalls, heavy loads, and the friction caused by equipment movement. As a result, the underlying flooring structure remains intact and less susceptible to damage, even in high-traffic areas.
From a cost-effectiveness perspective, the incorporation of aluminum oxides into industrial flooring solutions is highly beneficial. While the initial investment may be slightly higher compared to non-reinforced options, the longer lifespan and reduced need for repairs or replacement lead to substantial savings over time. Industrial facilities can avoid the downtime and expenses associated with repairing or replacing worn-out floors, making aluminum oxide-enhanced flooring a financially savvy choice.
Aluminum oxide-infused flooring solutions are particularly suitable for commercial and manufacturing spaces. In commercial settings, where aesthetics and durability are equally important, aluminum oxide coatings can offer a balance between visual appeal and long-lasting performance. In manufacturing environments, where heavy machinery, chemicals, and various stresses are commonplace, these solutions provide the necessary durability to withstand the challenges posed by the production processes.
Non-Slip Surface
We also offer a finer non-slip in a urethane than a traditional epoxy coating. These integrated non-slips are mechanical scrubber friendly, to preserve and maintain your investment.
- Designed for light to medium traffic areas.
- Chemical resistance
- Non-slip options
- Clean-ability
- Reduces dusting from bare concrete
- Mark areas for pedestrian aisles vs traffic aisles.
- Designated work cells
- Low maintenance
- Decorative options available
Non-slip surfaces are vital for industrial flooring due to their critical role in enhancing workplace safety preventing accidents, and added worker protection. In industrial settings where conditions can be hazardous, such as areas prone to spills, moisture, or oily residues, the risk of slips and falls is significantly higher.
Non-slip surfaces, often achieved through texturing or adding specialized coatings, provide crucial traction for both pedestrians and vehicles. These surfaces reduce the likelihood of accidents, protecting workers and visitors from injuries and minimizing the potential for costly legal liabilities. By maintaining a secure footing even in wet or slippery conditions, non-slip surfaces promote productivity by allowing seamless movement and operations.
They also contribute to regulatory compliance and promote a safer work environment overall. Ultimately, in the context of industrial flooring, the implementation of non-slip surfaces is an essential safety measure. It safeguards personnel, reduces downtime from accidents, and ensures smooth operations.
System installation overview – Basic (3) coat 20 – 25 mil. system
- Shot blast or diamond grind substrate
- Clean & fill joints with flexible polyurea.
- Vacuum
- Patch cracks and divots
- Install (1) coat pigmented primer @ 8 mils.
- Cure
- Sand
- Install additional patching if necessary.
- Install (1) pigmented mid coat of epoxy @ 8 – 12 mils. – broadcast non-slip if desired.
- Cure
- Install (1) top-coat pigmented chemical resistant urethane with integrated non-slip.
- Option to install traffic lines / demarcation lines.
- 18-24-hour cure.
Call Prime Polymers Today for a Free Quote on Your Next Flooring Project.
Whether You Need Floor Coating Systems for Warehouses, Industrial Garages, Service Bays, Aircraft Hangars, or Other High-Demand Areas, We Can Deliver the Perfect Solution for any Industry.
